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Hyundai Motor Company and Samsung Electronics have collaborated to implement a private 5G network utilizing Reduced Capability (RedCap) technology, aiming to enhance efficiency and communication within Hyundai’s manufacturing facilities. This initiative underscores Hyundai’s commitment to integrating advanced technologies into its production processes.  So, now let us see Is Hyundai’s Private 5G Network the Future of Smart Manufacturing along with User-friendly LTE RF drive test tools in telecom & Cellular RF drive test equipment and User-friendly Wireless Survey Software Tools & Wifi site survey software tools in detail.

Understanding 5G RedCap Technology

RedCap, standardized by the 3rd Generation Partnership Project (3GPP) in 2022, is a subset of 5G New Radio (5G NR) designed to support devices requiring lower data rates and reduced complexity. It optimizes power consumption, extending battery life for devices such as industrial sensors and wearables. By simplifying device configurations and reducing bandwidth usage, RedCap offers a cost-effective solution for integrating numerous low-power devices into a 5G network.

Implementation at Hyundai’s Ulsan Plant

In October 2024, Hyundai deployed Samsung’s private 5G network at its Ulsan plant, the world’s largest automobile manufacturing facility, producing approximately 6,000 vehicles daily. This deployment aimed to transform the plant into a smart factory, leveraging advanced connectivity to streamline operations.

The integration of RedCap technology facilitates efficient communication among various devices, including sensors, cameras, tablets, automated guided vehicles (AGVs), and autonomous mobile robots (AMRs). This connectivity ensures seamless data transmission, enhancing the coordination and monitoring of manufacturing processes.

Advantages Over Traditional Wi-Fi Systems

Transitioning from traditional Wi-Fi to a private 5G network with RedCap technology offers several benefits:

  • Enhanced Reliability: Private 5G networks provide dedicated bandwidth, reducing interference and ensuring stable connections, which is crucial for mission-critical applications.
  • Low Latency: The reduced latency of 5G networks supports real-time data transmission, essential for applications like remote control and safety monitoring.
  • Improved Security: A private 5G network restricts access to authorized devices, enhancing data security within the manufacturing environment.

These advantages contribute to more efficient and secure factory operations, addressing limitations associated with Wi-Fi networks, especially in environments with a high density of connected devices.

Pilot Testing and Results

Beginning in January 2025, Hyundai and Samsung conducted pilot testing of the private 5G RedCap technology at Samsung’s R&D center in Suwon, South Korea. The objective was to evaluate the network’s performance across the entire system, from vehicle inspection terminals to core network components.

A key aspect of the trial involved integrating Qualcomm’s Snapdragon X35 5G Modem-RF System into Hyundai’s Diagnostic Scan (D Scan) system. This integration enabled efficient wireless communication between vehicles and factory systems, facilitating automated quality checks. The transition from Wi-Fi to Samsung’s private 5G network resulted in faster, more reliable data transmission for real-time inspection results.

Future Expansion and Industry Implications

Following the successful pilot, Hyundai plans to extend the implementation of private 5G networks with RedCap technology to its new electric vehicle (EV) manufacturing plant in Ulsan, scheduled to open in 2026. This expansion aligns with Hyundai’s strategy to enhance smart manufacturing capabilities across its facilities.

The adoption of RedCap technology is expected to accelerate the deployment of private 5G networks across various industries, including manufacturing, construction, and education. By enabling efficient 5G connectivity for smaller, low-power devices, RedCap facilitates the development of cost-effective and intelligent network management solutions.

Conclusion

The collaboration between Hyundai and Samsung to implement a private 5G network utilizing RedCap technology represents a significant advancement in smart manufacturing. By enhancing communication reliability, reducing latency, and improving security, this initiative sets a precedent for integrating advanced connectivity solutions in industrial environments. As Hyundai expands this technology to additional facilities, it exemplifies the potential of private 5G networks to transform manufacturing processes and drive innovation across various sectors.

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